In industrial production, industrial blades as a key blade for cutting and processing, the stability of its performance and the length of life is directly related to the production efficiency and product quality. However, due to the complex and changing environment, industrial blades often face a series of problems such as wear, rust, loosening and so on during long-term use. In order to ensure the best performance and extend the service life of industrial blades, this article will introduce you to the maintenance techniques of industrial blades from various aspects.
Regularly checking for blade wear is the first step in maintaining industrial blades. Through visual, tactile and measurement methods, you can identify and replace badly worn blades in time to avoid a decline in machining quality. At the same time, recording and analyzing blade usage data can help develop a more rational blade replacement and maintenance plan.
Keeping blades and blade holders clean is critical. Use an air gun or brush to remove chips and contaminants on a regular basis to prevent buildup from causing wear to the blade and workpiece. During the cleaning process, pay special attention to protecting blade edges and locating surfaces from secondary damage.
Lubrication is an important means of reducing blade wear and improving machining efficiency. Regular lubrication of the blade and blade holder can effectively reduce frictional heat and prevent overheating damage to the blade. Choose the appropriate lubricant or cutting fluid and adjust the lubrication frequency according to the machining demand to ensure that the blade works in the best condition.
In addition to the basic maintenance measures mentioned above, it is also necessary to pay attention to the shape and sharpness of the cutting edge. Regularly check the condition of the cutting edge, timely repair of worn or deformed cutting edge, to maintain its sharpness and accuracy. The correct shape of the cutting edge can improve machining efficiency, reduce blade wear and prolong service life.
Reasonable distribution of blade use is also a key part of maintaining industrial blades. By rotating the use of the same type of blade, equalize the working load of the blade and reduce the frequency of use of a single blade, thus extending the service life of all blades. At the same time, the establishment of blade use records, a detailed record of the use of each blade time, processing materials, cutting parameters and wear, in order to follow-up analysis and optimization.
Preventing blade rust should also not be ignored. Choosing good quality antirust oil, applying it regularly and keeping the room dry is an effective way to prevent the blade from rusting. Knives should be placed separately, and it is strictly prohibited to put them together without packaging, so as to avoid mutual friction leading to rust. In addition, it is also necessary to pay attention to the concentration of the coolant and the antirust time limit, choose the right product and test it regularly.
In the daily use of the process, we also need to pay attention to the following points: hold and put the blade lightly to avoid collision and scratches; avoid knocking the blade, so as not to damage the edge; do a good job of fastening to ensure that the blade does not loosen during the cutting process; do not unauthorized changes in the shape of the blade and grinding blade, so as not to lead to edge fracture; regular cleaning of the machine blade spindle taper hole and the blade contact surface to keep it clean and dry.
Industrial blade maintenance is a systematic project, need to start from many aspects. Through regular inspection, cleaning, lubrication, reconditioning, rational allocation of the use and rust treatment and other measures to ensure the best performance and extend the service life of industrial blades, so as to improve production efficiency and product quality.
Later, We will continue to update information, and you can find more information on our website (passiontool.com) blog.
Of course, you can also pay attention to our Official social media:
Post time: Dec-13-2024
